Car Talk: Why does second gear always seem to fail first? - The Buffalo News

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Car Talk: Why does second gear always seem to fail first?

Dear Tom and Ray: Why is it that it always seems to be second gear that fails first in a manual transmission? I have been perusing Craigslist ads for cheap cars for a while, and it seems, from the listings, that this is the problem gear. Is it due to the setup of most transmissions? If so, what type of standard transmission would cause this? Or is it due to driver error coming out of first? Just curious. – Matthew

Tom: I think it’s a supply-and-demand issue, Matthew.

Ray: I agree that second tends to be the gear that often fails first on a manual transmission. It’s probably because it’s engaged more often than any other gear.

Tom: Think about it: You shift into second more often than you shift into anything else. You engage second every time you shift out of first. You shift into second every time you downshift from third or fourth. And because it’s such a useful, low-speed gear, you choose it a lot, particularly if you do in-town or city driving.

Ray: So those synchronizers – which are brass rings that keep the gears from clashing when you shift – simply get more use, and tend to wear out before the others.

Tom: It’s not always second that fails, and we certainly do see other gears go first. But generally speaking, all other things being equal, it’s the synchronizers in the lower gears that get more wear and tear. So, in this case, second is first.


Dear Tom and Ray: My daughter has a Volvo named Smelly. It has a very distinct chemical smell that we cannot get rid of. We have had the car detailed, we’ve put an ozone machine in it for four days, we’ve left the doors open for days in the sun – nothing puts a dent in the smell. She is 17 years old and drives to school every day, 45 minutes each way. She is in the car a lot, and I am concerned that it is unhealthy for her. Some of her friends say it smells like crayons. – Carolina

Ray: Does it smell like the Crayola 64 box with the built-in sharpener? Or more like a box of Dixon-Ticonderogas?

Tom: This one’s actually a mystery to us, Carolina, as well as to many other people. There’s a minor epidemic of European car owners having flashbacks to first grade when they’re driving.

Ray: VW owners seem to complain the most about this mysterious crayon odor, but we see complaints from Volvo, Mercedes and BMW owners, too. And no one seems to know what material in the car is causing it.

Tom: If you haven’t already, you might as well ask your mechanic to take a sniff. Because if it’s not this Mysterious European Crayon Odor, it could be something common, like a small oil leak from the valve cover, or a leaking heater core, and an experienced mechanic should be able to identify it with a sniff or two.

Ray: You’ll have to find a mechanic in the “sweet spot” of his career, when he’s smelled enough leaks to know right away what it is but hasn’t smelled so many leaks that the inside of his nose is charred and useless.

Tom: Once you know what kind of a leak you’re looking for, you’re more than halfway to fixing it.

Ray: But my guess is that it’s not going to be oil or coolant (or an old magenta crayon that some kid pushed into the vents 100,000 miles ago). And your mechanic will be as stumped as everyone else is.

Tom: Speculation centers on the leather used for the seats of those cars (which does have an odd smell, although I would describe it more as “decaying carcass” than “crayon”), or the sound-insulation material that keeps engine and road noise from being overwhelming.

Ray: But it’s really speculation, as far as we can tell. So let’s ask your fellow readers for help. If anyone has had this crayon odor, and has had success in positively identifying it and getting rid of it, drop us a note and let us know. If we get anything that’s more than just speculation, we’ll pass it along, Carolina.

Tom: In the meantime, if your daughter starts having visions of coloring books, have her roll down the windows.

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